As a new generation of electric vehicles (EVs) comes to market – optimized to drive further and charge faster – Huntsman is focused on developing innovations that will enable higher performance batteries.
The result is our SHOKLESS™ system range – a portfolio of polyurethane-based encapsulating resins that can make it possible for OEMs to improve the performance and protection of EV batteries at a cell, module and pack level.
Lightweight, shock-resistant, thermally optimized and structurally strong, our polyurethane SHOKLESS™ system portfolio can help deliver new levels of functionality in battery performance and protection.
Low thermal conductivity, heat dissipation and dielectric traits help optimize battery design and can facilitate the stable operating conditions needed to maximize battery pack performance.
Advanced vibration dampening properties help reduce mechanical stresses and prolong battery durability and lifespan.
Quick-cure systems, that can be easily integrated into battery production lines, support improved throughput and just-in-time (JIT) delivery.
A high strength-to-weight foam ratio aids EV lightweighting and supports vehicle energy efficiency goals while maximizing the structural integrity of battery packs.
Potting is a manufacturing process that uses a liquid two-component system of resins to fill the spaces inside battery packs and around individual cells. Once cured, the resin becomes a solid protective polyurethane foam that surrounds the components and helps reinforce the whole battery pack infrastructure.
Easy to process, SHOKLESS™ systems for battery encapsulation can be easily integrated into automated manufacturing lines, supporting the drive for new efficiencies in the production of next generation EVs powered by cylindrical cell powertrains.
A low-viscosity SHOKLESS™ system is poured into an EV battery pack.
The material flows easily into cavities between cells and components.
The resin fills any gaps, rising uniformly to surround battery cells.
The SHOKLESS™ resin system cures fast, forming a foam. This secures parts for quick pack handling.
Working in close cooperation with the team at xxxx, Huntsman’s automotive experts formulated a lightweight, durable encapsulation system. The technology works in harmony with xxxxx proprietary xxxxx cylindrical-based batteries – supporting the delivery of longer-range electric vehicles that can charge faster and offer better energy utilization.
Find out more about this ground-breaking project:
High-strength, low-weight insulation engineered for OEM integration and enhanced battery reliability.
Our SHOKLESS™ system portfolio can provide EV battery manufacturers and OEMs with a comprehensive range of foam products that can encapsulate and reinforce the whole battery pack infrastructure.
From low density, flexible foams for fixing cells mounted in batteries to mid- and high-density, rigid encapsulants that can help protect full battery module cases and packs, SHOKLESS™ systems offer tailored protection and reinforcement solutions to help enhance every level of battery architecture.
A full density (FD) lightweight foam system
See productA mid-density (MD) lightweight foam system
See productA low density (LD) lightweight foam system
See productTo help OEMs select the right EV battery encapsulation system, our global automotive team offers in-house simulation and modelling capabilities.
Whether the goal is to source an encapsulation solution for single cells or full battery packs, we can develop tailor-made PU systems optimized to deliver the desired rheological, thermal and mechanical characteristics and help drive forward new advances in sustainable mobility.
As the market for EVs grows, we are meeting demand for the lightweight, high-performance materials needed to help build the future of mobility.
Our polyurethane systems can help enhance the thermal and structural protection of vehicle batteries, supporting improvements in overall driving range and passenger safety.
Through innovative polyurethane solutions like SHOKLESS™ systems, which can contain recycled content, and with ISCC PLUS accredited mass balance capabilities, Huntsman is empowering automotive OEMs as they work to deliver more sustainable modes of transport.
The SHOKLESS™ polyurethane system portfolio was developed by Huntsman’s global automotive team – which is renowned for its expertise and customer-centric problem-solving capabilities. One of the world’s leading chemical companies, Huntsman is equipped to deliver the innovations that the automotive industry needs as it makes the transition to electric vehicles.
Delivering innovative, value-adding solutions to leading automotive and EV battery manufacturers, the company’s innovation focus includes materials that can support vehicle lightweighting, reduce carbon emissions and enhance comfort – helping the automotive industry as it delivers on its sustainability ambitions in interior and EV drivetrain vehicle applications.
The SHOKLESS™ polyurethane system portfolio was developed by Huntsman’s global automotive team – which is renowned for its expertise and customer-centric problem-solving capabilities.
.jpeg)